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Title: 1987 Honda XL250R Advice Needed
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rjharris37
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Rank:none
Score: 6
Posts: 6
From: USA
Registered: 09/02/2009
Time spent: 249 hours

(Date Posted:09/02/2009 20:17:17)

Hello XL Board, hope I am in the right place!
This summer I bought this 1987 Honda XL250R

http://i449.photobucket.com/albums/qq213/dodgeboy32/87XL250R.jpg
http://i449.photobucket.com/albums/qq213/dodgeboy32/87XL250R_2.jpg
http://i449.photobucket.com/albums/qq213/dodgeboy32/87XL250R_3.jpg
http://i449.photobucket.com/albums/qq213/dodgeboy32/87XL250R_4.jpg


I had to do a few things to it to get it in running condition.
The main thing was left crankcase side cover leaking oil.  I replaced with new gasket and no more oil leaks.  The bike had 2901 miles on it when I bought it couple months ago, and I have put 750 miles on it since I bought it. (it has gotten 80 mpg riding it 24 miles each way to work which I honestly can't believe!) but I am having couple issues that I am hoping you guys can help with.

I took the carbs off and cleaned them real good when I got the bike and they were a little gummed up but not too bad.  I think something is wrong with the "choke" enrichening circuit though it does start with it on it will run but die when you touch the throttle.  The bike eventually always starts with the choke off, but I have to kick like 20+ times to get it to start when it's cold, and eventually it will just take the throttle and start right up and I am off.  When it does this the plug is always bone dry, there is no gas getting into the cylinder.  I cleaned the gas tank, and petcock and screen, all flows well.  Once it starts it runs great just fine up to wide open throttle.  The second carb starts opening at about 1/2 throttle little sooner maybe and it runs great.  I adjusted the valves to specs, and the compression release works and is in adjustment.  One day I went out in the trail and was riding around jostled the bike around a bunch and it died, and would not start.  Kicked myself to death and no start, cyclinder not getting fuel.  So I walk it to the road load it in buddies truck swearing the whole way, and got it home.  Took the carbs off and found the primary carb float was sticking on a brass rod that sits right behind the float bowl.  There is a little tab of metal on the float assembly that you bend to set how far down the float can go, because if it goes down too far, then it gets wedged on that brass rod and then the bike will not start it will just leak fuel back into the airbox.  Does anyone know how much clearance should be between the float and this brass rod?  I set it so it had about 1/16" of clearance and put it back together and it started (not that exceptionally well when cold) and ran I put few hundred miles on it.  Took it back out in the trail and it did it to me again except this time after tapping the float bowl for 5 minutes with a BIC lighter and about 102 kicks it finally started and I was able to ride it home.

It almost seems like that little tab of steel that stops the downward travel of the float is bending on its own if it bounces hard enough, and then sticks.  Any remedy for this?  Other than a new float?  I know the hard starting and choke not acting right could be some other problem but maybe they are related...

I can't find a carb kit for this bike anywhere, you have to buy all the parts individually, so I was just wondering if anyone has any suggestions?

Does anyone make an electric start conversion?  I'm an old fart and 10-20 kicks bout kills me LOL
 


(Message edited by rjharris37 On 09/02/2009 20:20:29)
brucifer
1# 



Rank:none
Score:324
Posts:324
From: USA
Registered:03/19/2005
Time spent: 0 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/03/2009 07:12:15)

Hello RJ, welcome to oldrice.
Ya know, it kinda sounds like the float height adjustment could be off. If the tab that closes the needle valve is set too low, it could be letting the valve too far out of the seat assembly and getting cocked and wedged, not allowing it to move as a consequence.
I don't have the specs for the float height adjustment, but to get you in the ballpark, pull the carbs off, remove the float bowl and flip the carbs upside down. Set the float so it is parallel with the bottom of the carb/bowl mating surface. Just bend the tab that moves the valve to get the desired height.
Hope that makes sence.

As for the cold starting, these bikes come jetted very lean from the factory and because of that are very cold blooded. Several minutes of warm-up time are not uncommon, and are usually needed.

Bruce

--------------------------------------------------------------
Bruce

'04 Buell XB12S Lightning '02 Yamaha FZ1 '01 XR650R '75 XL350 '84 XL600R '84 TT600 '78 XT500

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rjharris37
2# 



From: USA
Registered:09/02/2009
Time spent: 249 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/03/2009 08:10:41)

Hello thanks for the reply!  I will re-check the float height.  Would it be advantageous to go to a richer jet, I like the fuel economy, but haet the starting issues.
Rob


brucifer
3# 



Rank:none
Score:324
Posts:324
From: USA
Registered:03/19/2005
Time spent: 0 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/03/2009 20:06:25)

Sure. You can go richer on the pilot and the main. The pilot's the one that will affect starting.

--------------------------------------------------------------
Bruce

'04 Buell XB12S Lightning '02 Yamaha FZ1 '01 XR650R '75 XL350 '84 XL600R '84 TT600 '78 XT500

woosh
4# 



Rank:none
Score:757
Posts:757
Registered:03/05/2005
Time spent: 0 hours

Re:1987 Honda XL250R Advice Needed
(Date Posted:09/07/2009 07:46:43)

These floats are stupid mine did the same thing bike was a 350 but has the same carb setup. I ground a little bit away from the part the float tab was getting stuck on and it quit doing it. It sounds like its getting stuck on a different part in your carb as it wsa getting stuck on the part of the carb that the rod goes thru to hold the float in there on mine.
woosh
5# 



Rank:none
Score:757
Posts:757
Registered:03/05/2005
Time spent: 0 hours

Re:1987 Honda XL250R Advice Needed
(Date Posted:09/07/2009 07:47:34)

Sorry mine got stuck in the off position not on so I guess its backwards of what yours is doing.
rjharris37
6# 



From: USA
Registered:09/02/2009
Time spent: 249 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/11/2009 11:13:38)

Thanks for all of your advice!  I did re-adjust the float levels and they were a little low, haven't had any issues with it dying, and the enrichening circuit seems to be working better now.

I do have another question though...   my turn signal relay is dead, and Honda wants almost $40 for one (the stock one has 2 terminals).  I found a universal one with 3 terminals, and the factory wiring harness has an extra green wire thats runs over by the relay that is not used.  My question is will a 3 wire relay work???  The universal relay is like $10 in comparison.

Thanks for your help!
brucifer
7# 



Rank:none
Score:324
Posts:324
From: USA
Registered:03/19/2005
Time spent: 0 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/12/2009 09:05:34)

Hmmm... I've never tried that. But you say there is an unused green wire close, and if I remember right, green wires are ground on the older Hondas. So... maybe the three wire universal needs a ground to work? If so, you have one right there. Guess it couldn't hurt to try? If it doesn't work, you're only out $10.00. But then if it doesn't work, you'll have to buy the $40.00 one, so you'll actually be out $50.00! LOL Good luck!

--------------------------------------------------------------
Bruce

'04 Buell XB12S Lightning '02 Yamaha FZ1 '01 XR650R '75 XL350 '84 XL600R '84 TT600 '78 XT500

rjharris37
8# 



From: USA
Registered:09/02/2009
Time spent: 249 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/13/2009 16:39:56)

Guess can't hurt to try it out!

I still don't have the turn signals working, but I took the bike on a little road trip about 125 miles each way this weekend.  The bike ran good but it did something weird on the way home...

I was cruising 2 lane highways about 60-65 and was about 80 miles into the ride home, and I caught a light and had to downshift and brake hard to stop, and after I stopped, the motor was making a whining noise like quite loud like a fan bearing in a car going bad sorta but not quite that loud, and it did this for a minute or two and then stopped.  There was no power loss, but a few miles later it kinda sputtered a bit, and I noticed on the right side carb that there is a hole in the side of the carb that looked like it spit some black stuff out it got on the muffler and stuff I could see where it had spit it out.  Any ideas what the heck she did?  I thought maybe when I stopped suddenly maybe the oil pump lost prime for a minute or something?  It was the weirdest thing.  It sputtered a little bit at the next light and the whining was gone but I kept it running by burping the throttle and it never quit and then like cleaned itself out and was fine remainder of way home.

Any ideas?

Peace


rjharris37
9# 



From: USA
Registered:09/02/2009
Time spent: 249 hours

Re:1987 Honda XL250R Advice Needed
(Date Posted:09/13/2009 17:14:08)

Here's a couple pics of the right carb and the crap it spit out:

http://i449.photobucket.com/albums/qq213/dodgeboy32/RightCarb1.jpg
http://i449.photobucket.com/albums/qq213/dodgeboy32/RightCarb2.jpg
http://i449.photobucket.com/albums/qq213/dodgeboy32/RightCarbGunk.jpg

Is there supposed to be something in that hole?  I can't tell if it is plugged or not from the part diagrams.  None of the diagrams I have found really show that side of the carb.




(Message edited by rjharris37 On 09/13/2009 17:22:10)
brucifer
10# 



Rank:none
Score:324
Posts:324
From: USA
Registered:03/19/2005
Time spent: 0 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/14/2009 19:07:07)

Rob, I don't know where the crap came from but that hole goes nowhere. It's cast in the carb body for the fuel line, but since it's the secondary carb, no line goes there. The carb bodys themselves look like they can be used for either the primary or secondary carb, depending on the final machining.
You might have a look around the carb boots and make sure everything is still where it should be and tight.

--------------------------------------------------------------
Bruce

'04 Buell XB12S Lightning '02 Yamaha FZ1 '01 XR650R '75 XL350 '84 XL600R '84 TT600 '78 XT500

Support us

Just click the links below and your donations will make a difference here.

 
rjharris37
11# 



From: USA
Registered:09/02/2009
Time spent: 249 hours

RE:1987 Honda XL250R Advice Needed
(Date Posted:09/15/2009 17:26:53)

I am thinking it may have come from the muffler where it clamps onto the header pipe now that I looked at it more.  The bike did use some oil on the trip, as it was just over the bottom line on the stick.  The bike doesn't leak any oil, so it must be burning it, but it doesn't smoke or anything so where is the oil going?  The plug is not black, but light tan color looks good.  Is it normal for these motors to use oil, maybe rings or valve seals or going?

I had to tighten the chain after my trip it was about 2 clicks on the adjuster too loose.

I figure thats probably normal after a road trip?

Thanks for your advice!




woosh
12# 



Rank:none
Score:757
Posts:757
Registered:03/05/2005
Time spent: 0 hours

Re:1987 Honda XL250R Advice Needed
(Date Posted:09/15/2009 19:07:16)

My xl500 made the squeally noise you refer to. Was it comming from the left side of your engine? On my 500 I had a bit of crud in the oil and had layed the bike on its side to do some clutch work didnt want to dump the oil. It worked its way into the fly wheel/stater area and got inbetween the where there isnt much clearnce and made the noise you describe I changed the oil and it never did it again may be whats wrong with yours.
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