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Title: flywheel removal
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sikamore
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Rank:none
Score: 10
Posts: 10
From: USA
Registered: 10/09/2009
Time spent: 0 hours

(Date Posted:11/06/2009 23:13:29)

Is the 17mm bolt reverse thread that holds the flywheel? Can it be removed with impact wrench? 
thanks











































350s
1# 



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Score:381
Posts:381
Registered:01/04/2007
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Re:flywheel removal
(Date Posted:11/07/2009 00:24:39)

No, it's regular right hand thread. If you mean an air impact wrench,yes. You'll need a puller for the flywheel. Honda has a T handled one that works excellent but several others are available. Pat Orman.   
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sikamore
2# 



From: USA
Registered:10/09/2009
Time spent: 0 hours

RE:flywheel removal
(Date Posted:11/07/2009 00:49:53)

Thanks for the reply. I posted my question wrong. Can the bolt be removed without an impact wrench. In other words can I mash the brake and use a wrench?

EYY
3# 



From: Australia
Registered:07/12/2008
Time spent: 0 hours

RE:flywheel removal
(Date Posted:11/07/2009 04:28:41)

I generally try to use an impact wrench where possible, as it is the best way to prevent damage to my bike. Although when i dont have any choice, i generally use one of these two methods:

1. I have tried the method where you remove the spark plug, and feed an amount of rope into the spark plug hole. Since the rope cannot be 'compressed', the crank will not be able to turn. It is possible to do so with a socket and a breaker bar, or long ratchet.
2. This nut should'nt give you too much trouble here. Some other times i have used a soft piece of metal (eg. copper) to wedge between the drive gear on the crankshaft and the clutch gear. Using this soft metal helps to prevent damage to the gears.

Hope this helps. Eyy
350s
4# 



Rank:none
Score:381
Posts:381
Registered:01/04/2007
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Re:flywheel removal
(Date Posted:11/07/2009 09:34:17)

Maybe the brake will work. Whatever you do, DON"T use a BIG hammer to pop the flywheel off. Get a puller. Pat.   
sikamore
5# 



From: USA
Registered:10/09/2009
Time spent: 0 hours

RE:flywheel removal
(Date Posted:11/08/2009 19:22:12)

I fabricated a puller using the drain plug and was not able to get the flywheel to come off. I am going to buy the Motion pro puller maybe that will work better. Frustration...
350s
6# 



Rank:none
Score:381
Posts:381
Registered:01/04/2007
Time spent: 0 hours

Re:flywheel removal
(Date Posted:11/08/2009 22:19:06)

Wipe the rotor clean and with the "puller" in tight put some heat on the rotor center hub. Propane torch will work. Remember, no hammer. Heat it up and let it set if rotor doesn't come loose. Sometimes it will pop loose when it's cooling down. Oil threads on puller and flywheel. Keeps from tearing the threads up as easily. Good luck, Pat.
EYY
7# 



From: Australia
Registered:07/12/2008
Time spent: 0 hours

Re:flywheel removal
(Date Posted:11/09/2009 00:57:14)

When using a puller, tighten it up as far as you can with a ratchet, or spanner. Then, give the puller a sharp knock on its head with a hammer. Once again, tighten the puller and repeat this process. This will help to free the magneto, as it will break the seal (possibly some rust) that has been gradually forming over time.  This should not be done in such a mannor that the magneto is in danger of being hit, which will almost certainly cause the magnets to break and crack. It is extremely rare, that on a bike of this age, that the magneto will come off with only the use of a puller. This is the method i have used for years with confidence.
350s
8# 



Rank:none
Score:381
Posts:381
Registered:01/04/2007
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Re:flywheel removal
(Date Posted:11/09/2009 09:07:56)

NO HAMMER. True a set of flywheels and you'll know why. Pat Orman.
woosh
9# 



Rank:none
Score:757
Posts:757
Registered:03/05/2005
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Re:flywheel removal
(Date Posted:11/09/2009 15:45:27)

Pat knows his stuff dont use a hammer its very easy to knock the crank out of true. Untrue cranks love to eat crank seals and cost about 100 bucks to true.
EYY
10# 



From: Australia
Registered:07/12/2008
Time spent: 0 hours

Re:flywheel removal
(Date Posted:11/10/2009 01:01:53)

I am not saying to use BRUTE FORCE HERE. 
350s
11# 



Rank:none
Score:381
Posts:381
Registered:01/04/2007
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Re:flywheel removal
(Date Posted:11/10/2009 12:58:40)

Understand what your saying EYY but a hammer is like a wrench. Until you use a torque wrench enough to know what 15 pounds of torque "feels" like and that a long wrench and a short wrench don't "feel" the same you should use a torque wrench. An unskilled hammer arm can cause problems with the crank is the reason I don't reccomend doing that. I have run into 3 different cranks that NO kind of persuasion I tried[including a BIG hammer]would get the rotor off. Had to take crank out and put it in a press. One of those took 15-20tons of pressure AND heat before it poped. Bent the rotor hub too. Didn't mean to offend, sorry. Pat.
sikamore
12# 



From: USA
Registered:10/09/2009
Time spent: 0 hours

RE:flywheel removal
(Date Posted:11/10/2009 19:27:09)

My flywheel is stubborn, I bought the motion pro puller , heated, tapped the head with a hammer, and air wrenched repeatedly and does not want to budge. Unfortunately the timing chain is already off, but I will try to thread the new on without pulling flywheel.

sikamore
13# 



From: USA
Registered:10/09/2009
Time spent: 0 hours

RE:flywheel removal
(Date Posted:11/10/2009 19:46:50)

It came off  - . heat , repeat, heat , repeat etc..
sikamore
14# 



From: USA
Registered:10/09/2009
Time spent: 0 hours

RE:flywheel removal
(Date Posted:11/10/2009 20:30:17)

another related question does the cam chain get set to the crank at the F or T mark?
thanks

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350s
15# 



Rank:none
Score:381
Posts:381
Registered:01/04/2007
Time spent: 0 hours

Re:flywheel removal
(Date Posted:11/10/2009 22:02:10)

On the T mark. Is the taper still good, not galled? Know how to loosen and reset cam chain tension? Everything should be easy with the cover and rotor out of the way. Pat.
sikamore
16# 



From: USA
Registered:10/09/2009
Time spent: 0 hours

RE:flywheel removal
(Date Posted:11/10/2009 22:14:36)

everything looks good, it turns out the adjuster had come out of the adjuster mechanism and that was allowing the chain to make a lot of noise. I am replacing chain anyway even though the bike only has 2000 miles.
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